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Oil immersed Transformer

Oil-immersed transformer is a common electrical equipment, mainly used for converting AC voltage. The following is a brief introduction to oil-immersed transformers:

Working principle: Oil-immersed transformer converts high-voltage electrical energy into low-voltage electrical energy through the action of transformer, or vice versa. It mainly consists of iron core, winding and insulating oil.

Insulating oil: The inside of the transformer is filled with insulating oil. This oil is not only used to cool the transformer, but also improves the insulation performance and prevents breakdown.

Heat dissipation: Oil-immersed transformers dissipate heat through the circulation of insulating oil to ensure that the transformer maintains an appropriate temperature during operation.

Application: Oil-immersed transformers are commonly used in industrial fields, power systems, and large buildings to convert voltage, protect circuits, and transmit electrical energy.

In general, oil-immersed transformers are reliable and efficient power equipment that are widely used in various fields to support the normal operation of power systems.

D13 series 20kV class 5kVA~160kVA single-phase double-winding Non-exclting voltage Regulation distribution transfommer
S13 series 20kV distribution transformer
D13 series 10kV class 5kVA~1 60kVA single-phase double-winding non-exciting voltage regulation distribution transformer
S13 Oil-lmmersed Transformer 10 kV High Quality Safety Transformer
S20 series 10kV distribution transformer
35KV oil-immersed transformer SZ11
35KV oil-immersed transformer S11
S13 series 10kV distribution transformer

The role of oil in oil-immersed transformers

Insulation. Transformer oil has a higher dielectric strength than air, which can improve the insulation strength between the windings and other electrical components, while protecting them from moisture erosion.
Heat dissipation. Because transformer oil has a large specific heat capacity, it is used as a coolant to help dissipate heat generated during transformer operation and keep the transformer within a safe operating temperature range.
Arc Cancellation. On oil circuit breakers and transformer on-load voltage regulator switches, transformer oil can quickly extinguish arcs as they are generated, increasing the safety of the equipment.
Mechanical support and corrosion protection. Transformer oil can provide certain mechanical support, enhance the mechanical strength of the transformer, and extend the service life of the oil by adding corrosion inhibitors and antioxidants.
Reduce partial discharge and gas generation. Transformer oil absorbs and dilutes gases generated in the windings and other components, reducing the risk of partial discharges and thus extending the service life of the equipment.
Provides pressure equalization. In the event of a change in pressure within a transformer, oil can help maintain pressure balance and prevent excessive internal pressure.

What is the difference between Type 1 and Type 2 transformer oil?

At present, there are many types of transformer oil on the market, of which mineral oil is still the most common choice due to its wide range of applications, a number of refineries are involved in its refining process. Transformer oils are divided into two main types: Type 1 and Type 2.

Type 1 oils have no added antioxidants, while Type 2 oils contain oxidation inhibitors, which help to slow down the ageing process of transformer oils.

Part of the ageing of transformer oil is caused by oxygen, which enters the transformer mainly through leakage. It is therefore vital that regular visual inspections are carried out and any leaks found are repaired. The effective life of the oxidation inhibitor depends on the oxygen content in the transformer: the higher the oxygen concentration, the faster the inhibitor is consumed.

Based on these considerations, it is recommended that Type 2 transformer oil containing an oxidation inhibitor be used to extend the service life of the transformer and to maintain stable performance.

How much oil is used in a transformer?

In oil-immersed transformers, the amount of oil is determined in relation to the type of transformer (fully sealed or open) and the rated capacity.

Fully sealed oil-immersed transformers:

– 500kVA fully sealed oil-immersed transformer has an oil capacity of 430L.

– 1000kVA fully sealed oil-immersed transformer requires 700L of oil.

Open type oil-immersed transformers:

– For the same capacity transformer, open type usually requires slightly more oil than fully sealed type. For example, a 500kVA open type oil-immersed transformer may require 450L of oil, which is more than the 430L of the fully sealed type.

Conclusion:

– The amount of transformer oil used is directly proportional to the rated capacity of the transformer.

– Open oil-immersed transformers usually require more oil than fully sealed types for the same rated capacity.

– The exact amount of oil should be determined by the transformer model, specifications and manufacturer’s recommendations.

What is the problem with transformer oil?

Transformer oil is a liquid used as an insulating and cooling medium in oil-immersed transformers. The quality of transformer oil is critical to the safe operation and service life of the transformer, common problems with transformer oil include:

– Excessive moisture: high moisture content promotes partial discharge phenomena, increasing the risk of equipment failure.

– Temperature imbalance: High temperatures accelerate oil aging, and low temperatures may also cause problems.

– Excessive oxygen content in the oil: Excessive gas can be a trigger for partial discharges.

In order to avoid these problems, the following are some commonly used oil-immersed transformer oil precautions:

1、Control moisture

– Check the air bladder regularly, if there is any oil leakage, it needs to be replaced with a new one in time.

– Monitor the colour change of desiccant and replace it when its capacity drops to about one-third.

2、Maintain oil temperature

– Check for overload, cooling unit failure or internal failure.

– Ensure that the cooling unit is functioning properly and deal with any faults immediately or reduce the transformer load.

3、Inhibit oxygen

– For new oil, add appropriate amount of antioxidant.

– Regularly on the operation of the transformer oil for laboratory testing, determination of oxidation indicators, and in excess of the standard add antioxidants or replace the new oil.

How does oil type transformer work?

The design of oil-immersed transformer is similar to that of conventional transformer, which mainly consists of three parts: the core in the centre, the coil around it and the casing.

– The core and the winding: together they generate a magnetic field that allows current to pass through. The windings have an insulating layer, the thickness of which increases with the voltage level.

– Bushing: responsible for the safe transmission of the current to the next station, usually a substation.

Oil-immersed transformers rely on the principle of electromagnetic induction to convert the input current to a higher or lower voltage. This process generates heat, and transformer oil acts as a key heat sink and insulator. The windings and core are completely submerged in the oil, which prevents the equipment from overheating by circulating oil convection. At lower voltages, the transformer oil is further dissipated by an external cooling system; at higher voltages, it is cooled more efficiently by air-cooled radiators.

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