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Dry-type Transformer

Dry-type transformers

Resin insulated dry-type transformers are safe, flame retardant, non-polluting and can be installed directly in load centers. Maintenance-free, easy to install, low overall operating cost, low loss, good moisture-proof performance, can operate normally under 100% humidity, and can be put into operation without pre-drying after shutdown. It has low partial discharge, low noise, and strong heat dissipation capability. It can operate at 120% rated load under forced air cooling conditions. Equipped with a complete temperature protection control system, it provides reliable guarantee for the safe operation of the transformer and has high reliability. According to the operation research of more than 10,000 products that have been put into operation, the reliability indicators of the products have reached the international advanced level.

10kV class SCBH19 series amorphous alloy dry type transformer technical parameters
10kV class SCBH17 series amorphous alloy dry type transformer technical parameters
SCBH15 10kV Amorphous Alloy Dry Transformer
35kV class 50kV~2500kVA Non-exciting voltage Regulation distribution transformer
20kV class 50kV~2500kVA Non-exciting voltage Regulation distribution transformer
SC(B)18-10kV Resin insulated dry type transformer
SC(B)14-10kV Resin insulated dry type transformer
SC(B)13-10kV Resin insulated dry type transformer
35kV class 2000kVA~25000kVA On-load voltage Regulation power transformer
35kV class 800kVA~25000kVA Non-exciting voltage Regulation distribution transformer
SC(B)10 -10kV Resin insulated dry type transformer
SC(B)12 -10kV Resin insulated dry type transformer

Characteristics of dry transformer

  • Low loss: The energy-saving effect is excellent, the operation is economical, and maintenance is free.
  • Low noise: The noise level of the product is 10-15 decibels lower than the professional standard JB/T10088-2016.
  • Low partial discharge: discharge capacity and can be controlled below 5PC. Both high and low voltage coils are poured under vacuum and pressure, giving resin insulation both full encapsulation and inter turn immersion. The casting body has a dense curing structure, which is flame retardant, explosion-proof, and does not pollute the environment.
  • High mechanical strength: Due to the high hardness of the compound, prefabricated reinforcement materials are placed inside the epoxy resin encapsulation layer on the inner and outer surfaces of the high and low voltage coils, which has a dense structure similar to steel reinforced concrete. Therefore, the mechanical strength is also greater than that of pure epoxy resin.

Comprehensive Maintenance Methods for Oil-Immersed Transformers

√ Visual Inspection: Check for oil leaks, oil level, secure connections, and any cracks or mechanical damage on the transformer casing.

√ Oil Sample Analysis: Regularly sample and analyze the transformer oil for moisture, acid value, dielectric dissipation factor, and other indicators. Use gas chromatography to detect dissolved gas content and composition.

√ Temperature Monitoring: Monitor the oil and winding temperatures. Use infrared thermography to check the external temperature distribution and identify potential hot spots.

√ Electrical Testing: Conduct insulation resistance tests, turns ratio tests, DC resistance tests, and partial discharge tests to ensure the transformer’s electrical performance is normal.

√ Mechanical Maintenance: Tighten all bolts and connections, and check the cooling system (fans, radiators) for proper operation.

√ Oil Treatment: Filter and regenerate the transformer oil to remove moisture and impurities, restoring its insulating properties.

√ Load and Protection Device Check: Inspect the transformer’s load conditions to ensure it operates within the rated range. Verify the proper functioning of protection devices (pressure relief valves, temperature protection devices).

These methods help to identify and address potential issues with oil-immersed transformers, ensuring their safe and reliable operation.

What are the standard sizes of transformers?

Transformer sizes are standardised across the industry to promote compatibility, interchangeability and easy replacement in electrical systems, and colleagues to facilitate production by manufacturers and selection by users.

1.Distribution transformer ratings:

– 480 volt to 120/208 volt transformers: 15, 30, 45, 75, 112.5, 225, 300 and 500 kVA.

– Single-phase 277 or 480 volt transformers: 5, 7.5, 10, 15, 25, 37.5, 50, 75, and 100 kVA.

2.Transformer types and ratings:

– Enclosed transformers: ratings generally range from 50VA to 25kVA.

– Ventilated single-phase transformers: ratings are usually slightly higher, usually from 25 to 100 kVA.

– Enclosed three-phase transformers: ratings typically range from 3-75 kVA.

– Vented three-phase transformers: ratings are considerably higher than encapsulated three-phase transformers, sometimes exceeding 1,000 kVA.

– Enclosed non-ventilated transformers: the relevant ratings are usually 25-500 kVA.

When selecting a transformer, in addition to its size and power rating, it is important to consider the transformer’s efficiency, temperature rise, noise level, installation environment and other application-specific requirements. Proper selection of a transformer is critical to ensuring the reliability and efficiency of your power system.

What are standard LV transformer sizes?

Low-voltage transformers are mainly used for residential and commercial purposes to reduce the risk of electrocution and short-circuiting to users. They play a vital role in ensuring safety and preventing potential hazards associated with high voltage electricity. According to ANSI Standard C84.1-1989, operating voltages are divided into five categories to facilitate the selection of the right transformer for the application:

– Low voltage: less than 600V

– Medium voltage: 600V to 69kV

– High voltage: 69kV to 230kV

– Extra high voltage: 230kV to 1100kV

– Extra high voltage: 1100kV

Transformers can be divided into the above five types according to their operating voltage, for example, step-up transformers with an operating voltage of 12.8kV to 128kV belong to high-voltage transformers, and step-down transformers with an operating voltage of 230V to 14V belong to low-voltage transformers.

The mains voltage and frequency of different countries are different, for example, the mains voltage of the United States and other national standards is 120V and the frequency is 60Hz, while the mains voltage of the United Kingdom, the Netherlands, Germany and other European countries is generally 230V and the frequency is 50Hz.

What is the capacity of a dry type transformer?

The capacity of dry-type transformers is measured in kilovolt-amperes (kVA) and varies greatly depending on their specific use and design. However, dry-type transformers are generally available in the range of 30 kVA to 40,000 kVA.

Standard dry-type transformer capacities are:

Small Transformers: 30 kVA to 500 kVA, typically used for residential, commercial and industrial applications with lower power requirements.

Medium transformers: 500 kVA to 5,000 kVA, for large commercial and industrial buildings, data centres and manufacturing facilities.

Large transformers: 5,000 kVA to 40,000 kVA for high-power industrial applications, substations and power transmission systems.

The capacity of a dry-type transformer depends on a number of factors, and calculating the capacity of a dry-type transformer involves determining its ability to handle the electrical load it will be subjected to. The primary unit of measurement for transformer capacity is the kilovolt-ampere (kVA), which represents the product of the transformer’s primary voltage and current.

The basic formula for calculating the capacity of a dry-type transformer is:

kVA = (P x 1000) / V

Which:

– kVA is the transformer capacity in kVA

– P is the transformer’s load power, in watts (W)

– V is the transformer primary voltage in volts (V).

Example calculation

Assuming a dry-type transformer with a primary voltage of 480 V and a load power requirement of 10 kW, to determine its capacity in kVA, we can use the following formula:

kVA = (10,000 W x 1000) / 480 V = 20.83 kVA

The transformer therefore has a capacity of 20.83 kVA, which indicates that it is capable of handling a load of 10 kW at 480V.

In addition to the basic formula, other factors that may affect the transformer’s capacity must be considered:

– Core size: The size of the core, made of oriented or silicon steel, determines the transformer’s ability to handle magnetic flux and ultimately its power handling capacity.

– Winding design: The number of turns and wire gauge of a transformer’s windings affect its voltage regulation, efficiency and total capacity.

– Cooling method: The method of cooling, such as natural air cooling, forced air cooling or oil immersion cooling, plays a vital role in dissipating heat and determining the permissible load capacity of the transformer.

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